Kev cai siab -Density Fin Heat Sinks|Extrusion Tuag Kev Tsim Kho & Precision CNC Machining Rau LED Daim Ntawv Thov
Rau siab -lub zog LED teeb pom kev zoo thiab cov khoom siv hluav taws xob siab, kev tswj xyuas thermal yog qhov sib txawv ntawm kev ua tau zoo thiab ua tsis tiav ntxov. Ntawm ZP Heat Sink, peb tshwj xeeb hauv ** kev cai extrusion tuag txoj kev loj hlob, siab - ntom fin aluminium profile raug, thiab precision CNC machining ** - xa cov kev daws teeb meem txias txias uas ua rau thaj tsam loj tshaj plaws thiab ua kom zoo tshaj huab cua rau kev xav tau thermal ib puag ncig.
- Khoom Taw qhia
Rau siab -lub zog LED teeb pom kev zoo thiab cov khoom siv hluav taws xob siab, kev tswj xyuas thermal yog qhov sib txawv ntawm kev ua tau zoo thiab ua tsis tiav ntxov. At ZP Heat Sink, we specialize in custom extrusion die development, high-density fin aluminum profile manufacturing, and precision CNC machining-delivering tailored cooling solutions that maximize surface area and optimize airflow for demanding thermal environments.
Product & Service Description
Our high-density fin aluminum heat sinks are engineered for applications where space is limited but cooling demands are high. Los ntawm kev cai extrusion tuag tsim thiab precision manufacturing, peb tsim profiles nrog tshwj xeeb nyias fins thiab nruj fin pitches-ua kom loj hlob cheeb tsam tsis muaj hneev taw.
Tus qauv "siab-density fin" nta fins nyias li 1.0mm nrog qhov sib nrug mus rau 1.5mm, tsim ntau ntau cov fins txias hauv ib qho profile compact. Qhov geometry no ua kom cov cua kub hloov pauv ntau tshaj plaws, ua rau cov dab dej kub no zoo tagnrho rau siab - lub zog LED teeb pom kev zoo, cov khoom siv hluav taws xob, thiab cov khoom siv hluav taws xob uas tsis muaj zog lossis qis - cua txias yuav tsum tau ua.
Peb tswj tag nrho cov txheej txheem: kev cai tuag tsim → txhuas extrusion → profile stretching → precision CNC machining → nto xov. Txawm hais tias koj xav tau tus qauv profile hloov kho lossis tsim qauv tshiab tsim los ntawm koj cov duab kos, peb xa cov kev daws teeb meem zoo rau koj cov thermal, mechanical, thiab kev siv nyiaj txiag.
Technical Specifications & Customization Scope
| Parameter | Peb Muaj Peev Xwm & Kev Pabcuam |
| Kev pabcuam | Kev Cai Extrusion Tuag Kev Txhim Kho, Siab -Density Fin Profile Extrusion, CNC Machining, Nto Finishing |
| Khoom siv | 6063-T5, 6061-T6 Aluminium Alloys (zoo rau thermal conductivity thiab extrudability) |
| Thermal conductivity | ~200-210 W/m·K (6063-T5) |
| Fin Thickness | Los ntawm 1.0mm (tsawg kawg ua tiav: 0.8mm nyob ntawm qhov profile geometry) |
| Fin Pitch / Ceev | Customizable; ib txwm high -nruj configurations: 1.5mm-3.0mm spacing |
| Fin Qhov siab | Txog li 120mm (nyob ntawm qhov tuab tuab thiab extrusion piv) |
| Max Profile dav | Txog li 320mm txoj kab uas hla (CCD) |
| Extrusion kam rau ua | GB / T 14846-2008, ISO 2768 tus qauv |
| CNC Machining | 3/4/5-axis machining rau milling, drilling, tapping, slotting; precision mus txog ± 0.01mm |
| Kev kho saum npoo | Anodizing (ntshiab, dub, kev cai xim), sandblasting, electrophoresis, hmoov txheej |
| Cov ntawv pov thawj | ISO 9001, RoHS, REACH ua raws li muaj |
| Tej kev siv | High- lub zog LED teeb pom kev zoo, teeb pom kev hauv kev, teeb hauv chaw ua si, tsav tsheb, khoom siv hluav taws xob, khoom siv sib txuas lus |
Ntsiab nta & qhov zoo
Custom Die Development rau Optimized Geometry
Peb tsim thiab fabricate proprietary extrusion tuag tailored rau koj cov kev cai thermal. Tsis zoo li tus qauv tawm-- txee profiles, peb cov cuab yeej kev cai ua rau:
- Cov ntoo khaub lig nyuaj- ntu nrog kev ua kom zoo tshaj plaws fin faib
- Integrated mounting nta thiab xaim raws
- Ntau qhov siab qhov siab hauv ib qhov profile
- Qhov siab tshaj qhov chaw nyob hauv koj qhov kev txwv
High -Density Fin Design rau Superior Heat Dissipation
Kev teeb tsa "high-density fin" muab qhov tshwj xeeb thermal ua haujlwm:
- Ntau qhov chaw nyob hauv tib lub hneev taw piv rau cov txheej txheem extrusion
- Txhim kho convective cua sov hloov rau ob qho tib si ntuj thiab yuam- cua txias
- Txo thermal tiv thaiv ntawm fins thiab ambient cua
- Zoo tagnrho rau siab -lub zog LEDs qhov chaw tswj qhov kub thiab txias yog qhov tseem ceeb
Precision CNC Machining rau Complex Requirements
Peb cov kws tshaj lij CNC machining chaw pab:
- Tshaj tawm -extrusion ua rau kev tswj qhov loj me
- Cov yam ntxwv tsis yooj yim suav nrog cov qhov sib tsoo, cov xov txuas, thiab cov qhov
- Flatness tswj mus rau<0.04mm for critical mounting interfaces
- Ib - teeb machining los xyuas kom meej qhov tseeb ntawm txhua qhov nta
Material Excellence & Quality Assurance
Peb siv hwm 6063-T5 aluminium alloy tshwj xeeb rau kev siv lub dab dej kub:
- Cov thermal conductivity zoo heev (~ 200 W/m·K)
- Superior extrudability rau complex, nyias-walled profiles
- Zoo corrosion kuj, txhim kho los ntawm anodizing
- Consistent mechanical properties batch-rau-batch
Integrated Service, Ib Lub Luag Haujlwm
Los ntawm kev tsim tuag rau cov khoom tiav, peb tswj txhua kauj ruam:
- Hauv - kev txhim kho cov cuab yeej hauv tsev
- Precision extrusion nrog cov xovxwm niaj hnub
- Muaj peev xwm ua tau zoo CNC machining
- Professional nto finishing
- Kev soj ntsuam nruj nruj (CMM muaj)
Siab -Density Fin Heat Sink Design Options
| Hom Profile | Hom Fin suav | Fin Thickness | Tej kev siv |
| Sunflower / Radial Fin | 20-40 feeb | 1.2-2.0 hli | LED txoj kev teeb, siab -bay fixtures |
| Parallel Fin / Slab Style | 15-30 feeb | 1.0-1.5 hli | Cov khoom siv hluav taws xob, IGBT modules, tsav tsheb |
| Asymmetric / Offset Fin | Kev cai layout | 1.0-2.0 hli | Qhov chaw- txwv tsis pub siv, kev cai PCB layouts |
| Multi-Chamber Profile | Integrated tsim | 1.5-2.5 hli | Waterproof LED tsav tsheb, kaw electronics |
Ua Kev Sib Tw & Peb Cov Kev daws teeb meem
High-cov fins fin heat sinks tam sim no cov kev sib tw tsim tshwj xeeb. Peb pab neeg engineering tau tsim cov kev daws teeb meem:
| Kev sib tw | Peb Txoj Kev |
| Nyias fin deformation thaum lub sij hawm machining | Kev cai nqus cov khoom siv txhawb nqa fins thaum ua CNC; optimized cuab tam paths txo txiav quab yuam |
| Tight space txwv cov cuab yeej siv | Micro- cov cuab yeej carbide nrog kev ncav cuag; tshwj xeeb collets rau kev cuam tshuam tsawg heev |
| High precision yuav tsum (± 0.01mm) | Ib - teeb machining nrog cov cuab yeej sib koom ua ke- teeb tsa tshuab; kub - tswj ib puag ncig |
| Nto ua kom zoo sib xws | Optimized extrusion tsis; ncej-machining deburring thiab tiav |
| Flatness tswj rau mounting nto | Kev ntxhov siab-txoj kev daws teeb meem; precision stretching; kawg machining ntawm qhov chaw siv |
Daim ntawv thov
LED Teeb pom kev zoo Systems
- Siab- fais fab txoj kev teeb thiab txoj kev teeb pom kev zoo
- chaw ntau pob thiab chaw ua si dej nyab teeb
- Industrial high-bay thiab warehouse teeb pom kev zoo
- Kev lag luam downlights thiab taug qab teeb pom kev zoo
- Kev cog qoob loo cog teeb
Fais fab Electronics
- LED tsav tsheb thiab cov khoom siv fais fab
- Zaus inverters thiab VFDs
- Muaj lub cev muaj zog tsav
- UPS systems thiab roj teeb chargers
Kev sib txuas lus
- 5G hauv paus chaw nres tsheb khoom
- RF fais fab amplifiers
- Network keyboards thiab routers
- Tshaj tawm xov xwm
Khoom siv
- Vuam tshuab
- Plasma cutters
- Muaj kev tswj vaj huam sib luag
- Servo tsav thiab tswj kev txav
Txheej txheem ntau lawm
Peb qhov kawg-rau- txheej txheem tsim khoom kawg ua kom muaj tseeb thiab kev ntseeg tau:
| Theem | Txheej txheem txheej txheem |
|---|---|
| 1. Tsim & Engineering | Kev sib koom tes tsim kev tshuaj xyuas, thermal simulation, DFM tsom xam txhawm rau txhim kho qhov profile geometry, fin ntom, thiab xaiv cov khoom siv rau koj daim ntawv thov. |
| 2. Kev Cai Tuag Fabrication | Precision tooling tsim thiab tsim khoom siv qib siab - qib steel. Kev loj hlob tshiab tuag feem ntau yuav tsum tau 4-6 lub lis piam. |
| 3. Aluminium Extrusion | 6063-T5 aluminium billets yog rhuab thiab nias los ntawm cov kev cai tuag siv cov xovxwm xws li 800-3600 tons, tsim cov ntawv txuas ntxiv nrog cov ntu ntu -3. |
| 4. Stretching & Straightening | Extruded profiles yog txias thiab mechanically stretched los txo cov kev ntxhov siab sab hauv thiab xyuas kom meej ncaj ua ntej txiav mus rau ntev. |
| 5. CNC sib sib zog nqus Machining | Profiles tau txais precision CNC machining-xws li milling, drilling, tapping, thiab slotting- kom ua tiav qhov ntev thiab cov yam ntxwv kawg. Rau qhov nyuaj, kev cai fixtures kom ruaj ntseg thaum ua -4. |
| 6. Kev kho deg | Cov khoom tau txais cov txheej txheem saum npoo tiav: anodizing (ntshiab, dub, xim xim), sandblasting, electrophoresis, lossis hmoov txheej -1-6. |
| 7. Kev soj ntsuam zoo | Kev txheeb xyuas qhov ntev (CMM muaj), kev tshuaj xyuas qhov muag, thiab kev ua haujlwm thermal ua haujlwm kom ntseeg tau tias txhua lub dab dej kub ua tau raws li qhov tshwj xeeb -4. |
| 8. Ntim & Xa khoom | Ua tib zoo ntim los tiv thaiv kev puas tsuaj thaum lub sij hawm xa khoom thoob ntiaj teb. |
Khoom siv: 6063-T5 Aluminium
| Khoom | Tus nqi |
|---|---|
| Thermal conductivity | ~200-210 W/m·K -8 |
| Tensile zog | ~ 205 MPa |
| Yield zog | ~ 170 MPa |
| Elongation | ~10% |
| Extrudability | Zoo heev -zoo tagnrho rau complex, nyias-walled profiles |
| Nto tiav | Smooth, zoo heev rau anodizing |
6063-T5 yog tus qauv kev lag luam rau kev siv lub dab dej kub vim nws qhov zoo tshaj qhov sib npaug ntawm thermal conductivity, extrudability, thiab nqi-zoo.
Quality Assurance
Peb tswj hwm cov qauv zoo thoob plaws hauv kev tsim khoom:
- ISO 9001 Quality Management System cov hauv paus ntsiab lus siv
- Dimensional Inspection: CMM pov thawj rau qhov tseem ceeb heev
- Surface Quality: Kev soj ntsuam pom thiab ua tiav qhov tseeb
- Material Traceability: Batch taug qab thoob plaws hauv kev tsim khoom
- Cov ntaub ntawv txheej txheem: Tag nrho traceability rau qhov zoo -sensitive applications
Vim li cas koom tes nrog ZP Heat Sink?
Nrog kev paub dav dav hauv kev cai aluminium kub dab dej tsim, peb muab:
| Qhov zoo | Tau txais txiaj ntsig |
|---|---|
| Engineering -Led Collaboration | Peb pab neeg ua haujlwm ncaj qha nrog koj cov engineers los txhim kho cov qauv tsim rau kev ua tau zoo, kev tsim khoom, thiab nqi. |
| Hauv -House Die Development | Kev txhim kho cov cuab yeej ceev dua, tus nqi qis dua, thiab kev tswj tag nrho ntawm kev tuag zoo. |
| Vertical Integration | Extrusion, stretching, CNC machining, thiab ua tiav nyob rau hauv ib lub ru tsev - kom ntseeg tau tias zoo, sib xws, thiab kev tiv thaiv kev txawj ntse. |
| High-Density Fin Expertise | Pov thawj kev tsim cov txheej txheem nyuaj nrog nyias fins thiab nruj kam rau ua -4. |
| Rapid Prototyping | Kev tsim qauv sai sai rau kev tsim qauv siv ua ntej ntau lawm. |
| Ntiaj teb no Export Experience | Paub txog cov qauv thoob ntiaj teb, kev ntim khoom, thiab kev xa khoom rau cov neeg siv khoom thoob ntiaj teb. |
Customization Options
Peb muab ntau customization kom tau raws li koj cov kev cai raws nraim:
- Profile Geometry:Kev cai -tsim tus ntoo khaub lig- ntu ua kom zoo rau koj cov thermal load thiab qhov chaw muaj
- Fin Density & Qhov siab:Txiav fin configurations rau qhov siab tshaj plaws ntawm thaj chaw hauv koj qhov kev txwv
- Mounting nta:Integrated ntsia hlau raws, snap- haum nta, PCB mounting slots
- Nto tiav:Ntshiab anodizing, dub anodizing, kev cai xim, sandblasting, hmoov txheej
- Ntev & Tolerance:Txiav rau qhov ntev nrog precision tolerances
- Kev Ua Haujlwm Thib Ob:Drilling, tapping, milling, slotting, countersinking
FAQS
Q: Dab tsi yog lub sij hawm coj mus kuaj rau kev tsim kho thiab kuaj?
A: Kev tsim kho tshiab extrusion tuag feem ntau xav tau 4-6 lub lis piam. Qauv ntau lawm los ntawm tus tshiab tuag yuav siv sij hawm ntxiv 1-2 lub lis piam, nyob ntawm seb complexity thiab lwm yam machining yuav tsum tau.
Q: Yam tsawg kawg nkaus txiav txim kom muaj nuj nqis (MOQ) koj xav tau?
A: MOQ nyob ntawm qhov profile complexity thiab loj. Rau kev cai tuag tej yaam num, peb ua hauj lwm nrog koj los txiav txim kev lag luam ntau lawm. Tiv tauj peb nrog koj cov kev xav tau rau cov lus hais tshwj xeeb.
Q: Yuav ua li cas nyias cov fins tuaj yeem tsim tau?
A: Rau siab - ntom fin extrusion, peb feem ntau ua tiav fin thickness mus rau 1.0mm. Hauv kev tsim kho kom zoo, cov fins nyias li 0.8mm tuaj yeem ua tau nyob ntawm qhov siab - mus rau -thickness ratios .
Q: Dab tsi nto finishes muaj?
A: Cov kev xaiv muaj xws li zeb tiav, ntshiab anodizing, dub anodizing, kev cai xim anodizing, sandblasting, electrophoresis, thiab hmoov txheej.
Q: Koj puas txhawb OEM / ODM cov haujlwm?
A: Yog lawm. Peb tshwj xeeb hauv kev tsim kho kev cai rau OEM thiab ODM cov neeg koom tes thoob ntiaj teb, nrog kev tiv thaiv kev txawj ntse tag nrho.
Q: Koj puas tuaj yeem muab cov qauv ua ntej ntau lawm?
A: Yog lawm, peb muab cov qauv ua ntej- cov qauv tsim khoom rau kev tsim qauv thiab kuaj ua ntej pib ntau lawm.
Q: Koj puas kam txais cov ntaub ntawv tsim tawm?
A: Peb lees txais STEP, IGES, DXF, DWG, PDF, thiab cov qauv piv txwv rau kev thim rov qab engineering.
Pib ntawm Koj Qhov Kev Cai Heat Sink Project
Npaj los tsim ib qho kev ua haujlwm siab -kev ua tau zoo, kev cai-engineered siab- ntom ntom ntom nti rau koj daim ntawv thov LED lossis hluav taws xob? Hu rau peb pab pawg engineering nrog koj cov lus qhia tshwj xeeb, CAD kos duab, lossis cov kev xav tau thermal.
Peb muab:
Kev sab laj kev cob qhia pub dawb
Tsim rau manufacturability tawm tswv yim
Cov lus sib tw hauv 24-48 teev
Kev them nyiaj yug qauv rau validation
📩 Hu rau peb hnub no
Lub Vev Xaib: www.zpheatsink.com
Email: general@zp-aluminum.com
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